| Sometimes
disaster strikes on a ride leaving you with an
unrideable bike. You have to bodge a repair to
get you home, or at least back to civilisation.
And don't rely on your mobile phone - in parts of
Scotland you may not get a signal , or find
anyone available to pick you up. So if you want
to save yourself a very long walk (not always
easy in cycling shoes, or dragging a non-rolling
bike) you'll have to make some repairs, which may
well be unorthodox. The repairs described here are just
suggestions, but all have been tried successfully
in the past. Your situation may well be different
and you'll have to find a different solution but
if you think 'outside the box' in this manner,
then you should be able to come up with a
workable idea.
REMEMBER
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Safety must be paramount.
Don't ever bodge a broken handlebar stem,
handlebar or broken forks unless your
life depends upon it. If you've escaped
serious injury with one of these items
failing once, don't push your luck by
bodging a repair. |
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Check that each repair is
holding before moving off. |
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Check the repair again every
mile or so. Progress may be slow but it
will be safe and still quicker than
walking. |
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Think of emergency road or
trailside repairs exactly as that. Always
carry out a proper repair or go to your
local bike shop once you are home. |
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For example, a rim which has
been seriously buckled will have
overstressed the spokes and will never
retain be true again. |
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Similarly a chain that has
failed once is likely to fail again, so
replace it once you are home. |
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Don't be afraid to be
inventive out on the road or trail,
ingenious solutions are often the ones
that will get you home. |
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Try not to cause more damage
with a bodged repair - further riding may
make a proper repair uneconomic - but
maybe that's just part of the cost of
cycling. After all, every product has a
finite life. |
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It's always worth carrying a
spare inner tube or two. A puncture isn't
really a disaster, and a trailside repair
shouldn't hold you up for much more than
about ten minutes. |
With
regular maintenance you shouldn't ever need to
resort to these ideas, but just in case it all
goes 'pear shaped' it's worth having some ideas
of what to do....
Materials
Needed
To
carry out emergency repairs, a good bodger's kit
should include:
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Zip ties |
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Toe strap |
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Short length of wire coat
hanger or fencing wire |
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Penknife |
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Gaffer tape |
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Inner tube (or better, two) |
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Puncture kit |
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| Tools
- always carry: |
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Chain Link Extractor |
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Pliers |
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Spoke Key |
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Adjustable Spanner |
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Allen keys to fir
your bike |
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Tyre levers |
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| Buckled
Wheel |
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In the event
of a crash it's not unusual for a wheel to end up
looking like a potato crisp. The rim is so bent
that it will not turn in the frame.
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Remove the wheel
from the frame |
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Hold it so the
sections curving away from you
are at the top and bottom. |
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Place the wheel
against a wall or tree at an
angle of about 45 degrees to the
ground |
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Grasp the sides of
the wheel that are curving
towards you and push hard to
bring it back into shape. |
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Prevent
the wheel from slipping by
holding your foot against the
base of the wheel. |
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Once the wheel is fairly
straight replace it and with a spoke key
or small adjustable spanner loosen all
the spokes by three complete turns. |
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Using
your brake blocks as guide (you
may have to undo the cable to
allow the wheel to turn), true
the wheel by tightening the spoke
nipples. |
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Work around the
wheel a little at a time until it
is straight enough to pass easily
between the brake blocks. |
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Try and keep the
spoke tensions as even as
possible. |
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Don't rush, and make
certain that you are truing on
both sides of the wheel evenly. |
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Burst or cut tyre wall or
tread
This is not an
uncommon problem - but if you regularly check
your tyres for cuts and slits before setting off
and check that your brake blocks do not foul the
tyre you should be able to avoid becoming a
victim.
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Find some heavy-duty
polythene (as used on fertilizer
bags or straw bale wrap) or some
other heavy-duty material such as
canvas. |
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Double over a
largish section of whatever you
plan to use. Trim off a piece
about 10cm longer than the gash
and 5cm wider than the tyre. |
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Remove the tyre and
tube completely from the rim. |
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Centre your patch
under the cut and wrap it (double
thickness) around the inside of
the tyre casing. |
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With the patch overlapping
each side of the casing, refit the first
bead of the tyre trapping the emergency
patch. |
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(If the tube blew out, fit a
new tube) - see below if you haven't a
tube |
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Inflate
the tube so that it just rounds
out. |
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Fit the tube and
refit the second bead of the tyre
with the patched section last. |
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Make certain that
the patch is trapped both sides. |
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Reinflate the tyre
and trim off the excess patch. |
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The patch will be
held in place by the air pressure
in the tyre and will bridge very
large gashes in the tread or
sidewall. |
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Tube with large blown hole,
no spare tyre
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Forget all the old
wives' tales about stuffing the
tyre with grass. Dried hay and
straw might work but grass just
mushes up in no time - ask Craig! |
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If you have no spare
tube and the tyre has blown off
the rim blowing a large hole in
the tube or has a large slit the
only solution is to cut the tube
in half where the hole is. |
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Tie the two ends
very tightly together in a reef
knot. The tube will be quite a
bit shorter. |
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Stretch it around
the rim and inflate just a
little. |
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Refit the second tyre bead
and inflate to about half normal
pressure. |
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Small punctures, no puncture
repair kit
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For this you will need
something, which is a bit sticky, which
will stick to the tube. Postage stamps,
insulation tape, chewing gum and
handlebar tape have all been used
successfully. |
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Refit the tyre carefully
with the patched section last. Two pairs
of hands often help here. |
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If this doesn't work revert
to the emergency repair in 3. |
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Don't pump your tube up
until it's completely inside the tyre and
then press down on the tyre over the area
of the improvised patch until the tyre is
inflated. |
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Broken freewheels
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If the pawls have
become stuck, pour some oil
through the freewheel to free
them; a little oil can often be
found in an old can. |
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Pour the oil down
the gap between the rotating part
of the freewheel or freehub and
non-rotating part. |
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Keep pouring until
it comes out the other side. |
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If this does not
work, the pawls may be broken.
Tie the largest rear sprocket to
the spokes with as many
attachments as possible using
binding string, zip ties or wire. |
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Remember you will have to
pedal all the time - you cannot freewheel
- and note that the repair may not be
strong enough to enable you to ride any
very steep inclines. |
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Broken or badly bent rear
derailleur
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Disconnect the cable and
split the chain (using the chain link
extractor you always carry, right?). |
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Remove the rear derailleur
and inspect the rear dropouts for serious
damage. |
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If the rear
mechanism went into the spokes,
you may need to straighten the
right hand dropout with an
adjustable spanner. |
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Shorten the chain so
that it runs fairly tightly over
a middle ratio gear - middle
chainring on a triple / small
chainring on a racing double and
one of the smaller rear
sprockets. |
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Derailleurs can
sometimes be straightened but
this can cause more damage to the
derailleur hanger. |
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Broken spoke or spokes
| Often, you can get
away with a broken spoke if your wheel
has a sufficient number of spokes. Just
twist it around another spoke to avoid it
hitting off the frame. If you need to
repair the spoke, then the following
method can work quite well. Most spokes break
at the their head, next to the hub, and
you're unlikely to be able to remove the
freewheel to replace a spoke properly by
the roadside. You'll need pliers for this
repair to bend the rest of the spoke into
a shape which will slot behind the
freewheel and then create a 'link'
between top and bottom.
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Unscrew the broken spoke
from the nipple. |
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Cut the spoke in half and
bend one end into an S shape. |
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Leave the lower bit of the
S-shape longer than you need until you
have the bend just right. |
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Then trim off most
of the long bit and push the
S-shape through the hub's spoke
hole. |
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Bend over the other
end and tie it to another piece
of wire. |
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Bend over the end of
the threaded section of spoke and
tie it to the other end of the
wire. |
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Rethread the spoke
into its nipple and gently
tension the spoke. The wire's
length may need careful
adjustment. |
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Bent forks
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If, after an impact,
the front forks are bent back so
much that the front wheel is
touching the down tube,
disconnect the front brake cable
and turn the fork backwards with
the wheel still in place. |
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Stand the bike
vertically on the front wheel and
gently bounce the bike. |
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The forks will
gradually straighten. |
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Don't do it too hard
or you may bend the top tube or
down tube! |
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Check carefully for
any cracks on the forks, fork
crown or frame tubes before
riding. |
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Do not attempt to straighten
aluminium, titanium or carbon-fibre
forks. They are guaranteed to break if
bent a second time! Replace them at the
very first opportunity. |
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Have your frame checked over
by a good dealer or framebuilder as soon
as possible. |
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REMEMBER - these are all
'get you home' repairs, and no matter how
effective they may seem, REPAIR YOUR BIKE
PROPERLY when you get home!
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